Reduce liquid waste hauling and disposal costs, with efficient solids dewatering processes. Our durable under-the-press sludge dryers, filter presses, and liquid crystallizers are designed for long-term rugged use.
Minimize waste disposal costs and meet your water recycling goals with efficient and durable solids dewatering and ZLD technologies
FILTER PRESS
SLUDGE DRYER
REDUCE SOLIDS DEWATERING COSTS AND SOLID WASTE VOLUME
- Quickly transform liquid discharge into a solid form that passes the slump test. Presses consistently convert aqueous solution containing 2 to 5% total suspended solids (TSS) to solid sludge cakes containing less than 65% moisture for easy disposal. Paired with a sludge dryer, the filter press is an essential step in achieving Zero Liquid Discharge (ZLD).
EVAPORATE UP TO TWO-THIRDS OF DISPOSAL COSTS
- Sludge Dryers are designed to match your Filter Press capacity, giving you an efficient semi-continuous batch process. Its compact and customized build minimizes both floor space requirement and operator interference. Sludge falls directly from the Filter Press into the dryer, minimizing handling and exposure to hazardous waste.
BENEFITS
BENEFITS
With build-in-fail technology, ConRec Filter Presses withstand the harshest environmental conditions:
- Heavy-duty welded cold rolled steel or stainless steel frame
- Durable hydraulic pumps and cylinders
- Stainless steel rail caps for rugged use
- Two coats of corrosion-resistant epoxy paint
- Gasketed or non-gasketed one-piece molded polypropelene corrosion-resistant filter plates
- Patented follower tail plate swivel joint for precise alignment
- Semi-automatic plate shifters
- Pump pressure control system (PPCS)
- Sludge removal hoppers
- Safety features: splash guards and light curtains available
- Can pay for itself in less than a year by reducing sludge disposal and hauling costs
- Is reliable and durable, engineered for long-term rugged use
- Fits directly under the Filter Press. Hazardous waste drops directly into the Sludge Dryer, minimizing exposure and handling of dangerous waste
- Is designed to match your Filter Press capacity, giving you efficient semi-continuous batch process
- Is compact and customized to maximize available floor space and minimize operator interference
EVAPORATOR
LIQUID CRYSTALLIZER
PREVENT DILUTION AND MAINTAIN CONSISTENT SOLUTION CHEMISTRY BY EVAPORTATING EXCESS WATER
- Drive down costs and reclaim drag-out while maintaining consistent solution concentrations with MAX-EVAP. Using atmospheric evaporation, MAX-EVAP protects your plating bath chemistry, prevents solution growth, and reduces your wastewater production rate.
THE FINAL STEP IN YOUR LIQUID DISCHARGE (ZLD) OPERATION
- Perfect for low-volume, corrosive liquid solutions, CONREC Liquid Crystallizer quickly removes moisture content, leaving behind crystallized salts for disposal. With a trustworthy design used in the industry for over 25 years, the Liquid Crystallizer eliminates contaminated haulage and disposal costs.
BENEFITS
BENEFITS
- Prevent dilution and maintain consistent solution chemistry by evaporating excess water
- Dramatically reduce your consumable costs by retrieving and reusing plating bath chemistry
- Minimize waste by reducing your rinse water usage, wastewater flow rate and solid waste disposal costs
- Efficiently evaporate up to 75 gallons per hour
- Streamline your process by evaporating excess water at the source
- Close the loop on your plating process with a Maxi-Spray counter flow rinsing system
- Eliminate liquid waste haulage and disposal costs
- Reduce operator intervention with convenient temperature and timer controls
- Turn liquid slurry waste into uniform, lightweight crystals
- Reduce maintenance costs and lengthen system lifespan with durable and corrosion-resistant materials of construction
- Drive down running costs with an energy-efficient design
- Optimize crystallizer efficiency, cleanliness, and consistency with automated self-cleaning blades
ZERO LIQUID DISCHARGE ZLD
MEET YOUR WATER RECYCLING GOALS WITH ZLD TECHNOLOGIES THAT MAXIMIZE RECOVERY AND MINIMIZE WASTE
BENEFITS
- Prevent dilution and maintain consistent solution chemistry by evaporating excess water
- Dramatically reduce your consumable costs by retrieving and reusing plating bath chemistry
- Minimize waste by reducing your rinse water usage, wastewater flow rate and solid waste disposal costs
- Efficiently evaporate up to 75 gallons per hour
- Streamline your process by evaporating excess water at the source
- Close the loop on your plating process with a Maxi-Spray counter flow rinsing system
